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Cleantek manufacturing submerged arc welding flux recovery unit for welding automation applications.Welding flux consist of lime, silica, manganese oxide, calcium fluoride, and other compounds. Recycling process ( Recover and reuse) of this welding flux is most important in welding automation. Flux is mixing of granular kind of insulative material and it is filled over the weld which is protects against heavy sparks and spatter.This welding flux is increase the quality of weld.Also this flux act as a barrier that holds the high heat in and concentrates the heat into the weld area to keep deep penetration. Also a layer of granular flux provides a protective cover which the welding occurs.This welding flux recovery unit consists of maintenance free high vacuum pump ,filtration system, Hopper unit, Withstanding High temperature rubber hose and Heater unit. Cleantek design and supply single header and multi header flux recovery unit.
Cleantek is renowned for its innovative solutions in the welding industry, and their Flux Recovery Unit (FRU) stands as a testament to their commitment to efficiency and sustainability in welding operations.
The Flux Recovery Unit is a sophisticated system designed to reclaim and reuse welding flux, a crucial component in various welding processes like submerged arc welding (SAW) or flux-cored arc welding (FCAW). Welding flux plays a pivotal role in shielding the weld pool from atmospheric contamination, preventing oxidation, and improving the quality of the weld.
However, during welding, a significant amount of flux gets expended, leading to material waste and increased operational costs. This is where cleantek.'s Flux Recovery Unit steps in.
The FRU operates on the principle of reclaiming used flux by efficiently separating it from the welding slag and debris generated during the welding process. The unit consists of several components working in tandem to achieve optimal flux recovery:
Collection Mechanism: The FRU is equipped with a collection system that gathers the used flux and slag from the welding area, ensuring a clean and organized workspace.
Separation Process: Once collected, the unit employs a series of sieves, screens, and separators to sift through the debris, segregating reusable flux from the waste material.
Cleaning and Refinement: The reclaimed flux undergoes a thorough cleaning process to eliminate impurities, ensuring its suitability for reuse in subsequent welding operations.
Storage and Reuse: The purified flux is then stored in designated containers within the FRU, ready to be reintroduced into the welding process. This not only reduces material costs but also maintains consistent weld quality by using the same high-quality flux.
Cost Efficiency: By recycling flux, the FRU significantly reduces the expenses associated with purchasing new flux for welding operations.
Environmental Sustainability: Minimizing flux waste contributes to a more eco-friendly approach to welding, reducing the environmental impact associated with material disposal.
Enhanced Weld Quality: Reusing high-quality flux ensures consistent weld integrity and performance.
Improved Workplace Efficiency: A cleaner and more organized workspace results from the efficient collection and separation of welding debris.
cleantek.'s Flux Recovery Unit has gained recognition in the welding industry for its reliability, efficiency, and contribution to both cost savings and sustainable welding practices. Its innovative design and functionality have positioned it as a valuable asset for companies aiming to optimize their welding processes while reducing environmental impact.
A flux recovery unit is a device used to collect and recycle flux used in various industrial processes, most notably in welding. These units are especially relevant in submerged arc welding (SAW), where a layer of flux covers the weld area to protect it from contamination and improve weld quality.
Flux recovery units serve as essential devices within industrial operations, primarily in welding applications. Their primary function involves the collection and recycling of flux utilized across a spectrum of industrial processes. Notably, in welding methodologies such as submerged arc welding (SAW), where a protective flux layer shields the weld area from impurities, enhancing the overall quality of welds.